Key Design Considerations for TecPack Boxes（Plastic Pallet Pack） Liners

1. Dimensional Precision

• Fit & Stability: Liners must match the internal dimensions of TecPack Boxes (e.g., 800×1200×950mm) to prevent shifting during transit. Customizable cutouts or compartments ensure snug fits for irregularly shaped parts.

• Installation Ease: Modular designs (e.g., snap-in panels) simplify liner placement and removal.

2. Material Selection

Choose liners based on cargo type, weight, and environmental risks:

• Shock Absorption: Prioritize materials like EPE foam or EVA for fragile items.

• Durability: Opt for PP honeycomb boards or plastic corrugated sheets for heavy machinery.

• Hygiene: Smooth, non-porous surfaces (e.g., thermoformed trays) allow easy cleaning for automotive or medical components.

3. Structural Design

• Compartmentalization: Divide liners into slots or grids to isolate parts and prevent collisions.

• Load Distribution: Reinforced edges and ribbed bases prevent deformation under heavy loads.

4. Cleanability & Reusability

• Non-Porous Materials: PP or HDPE liners resist stains and can be wiped down with disinfectants.

• Quick-Drain Designs: Perforations or sloped surfaces prevent liquid retention in humid environments.

5. Sealing & Labeling

• Tamper-Proof Seals: Use adhesive strips or lockable lids for high-value cargo.

• Barcode/QR Code Integration: Embed tracking labels directly into liner surfaces.

Common Liner Materials & Their Applications

1. EPE Foam (Expanded Polyethylene)

• Best For: Delicate electronics, glass components, and precision instruments.

• Features:

• Lightweight cushioning with excellent shock absorption.

• Waterproof and chemically inert.

• Use Case: Protecting automotive sensors during overseas shipping.

2. EVA Sponge (Ethylene-Vinyl Acetate)

• Best For: Automotive parts (e.g., gears, plastic trim), consumer goods.

• Features:

• High rebound resilience for repeated use.

• Anti-static variants available for electronics.

• Use Case: Securing engine components in Volvo’s supply chain.

3. Corrugated Paperboard

• Best For: Lightweight, non-fragile items (e.g., packaging fillers, textiles).

• Features:

• Cost-effective and recyclable.

• Limited moisture resistance (avoid humid environments).

• Use Case: Temporary storage of automotive manuals or fabric seat covers.

4. PP Honeycomb Board

• Best For: Heavy machinery, industrial tools, and bulk metal parts.

• Features:

• High strength-to-weight ratio (static load up to 2,000 kg).

• Waterproof and corrosion-resistant.

• Use Case: Transporting Mobis’ transmission systems.

5. Thermoformed Plastic Trays

• Best For: Small, high-mix parts (e.g., screws, connectors, medical devices).

• Features:

• Custom-molded cavities for precise part fixation.

• Compatible with automated sorting systems.

• Use Case: Organizing electric vehicle battery components.

6. Plastic Corrugated Sheets (PP Hollow Board)

• Best For: Mid-weight industrial goods, agricultural products.

• Features:

• Lightweight yet rigid, with UV resistance for outdoor storage.

• Easy to clean and reusable.

• Use Case: Stacking automotive filters or farm produce.

Optimized Liner Solutions by Industry

Fragile Goods Focus: Glass & Ceramics

For transporting fragile items like glassware, ceramics, or laboratory equipment, EPE foam liners are the gold standard:

• Custom Contouring: Precision-cut cavities cradle each item, eliminating contact points and vibration damage.

• Multi-Layer Protection: Layered EPE sheets with varying densities absorb shocks from all directions.

• Case Example: TecPack Boxes EPE liners reduced breakage rates for a European glassware supplier by 95% during cross-continental shipping.

Why Partner with TecPack?

TecPack Boxes are trusted by global automotive leaders like Volvo and Mobis for their patented liner retention systems and modular designs. Our liners are engineered to:

• Reduce cargo damage rates by up to 90%.

• Slash packaging waste through 100+ reuses.

• Integrate seamlessly with automated warehouses.

• Free Logo Printing: Brand your TecPack Boxes with custom logos at no extra cost, enhancing visibility and professionalism.

• SGS On-Site Inspections: Third-party quality verification ensures compliance with international standards, from load capacity to material safety.

• Freight Cost Optimization: Tailored shipping solutions (e.g., route consolidation, return logistics) reduce transportation expenses by 15-30%.

Final Tip: Always test liner prototypes with real cargo under simulated transport conditions (e.g., vibration, drops) before full-scale adoption.